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Marposs P7 Multifunction Electronic Unit for Grinder Process Control
Marposs P7 Multifunction Electronic Unit for Grinder Process Control

Marposs P7 Multifunction Electronic Unit for Grinder Process Control

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Product Code: CNTR-203

MPN #: P7

Tired of inconsistent grind quality and costly re-work? The Marposs P7 Multifunction Electronic Unit for Grinder Process Control gives you real-time measurement and automatic compensation so every part meets tolerance the first time. It connects to your grinding machine and watches the wheel, workpiece and acoustic signals, removing the guesswork that slows production.

 

Marposs P7 Multifunction Electronic Unit for Grinder Process Control

Grinding machines often produce parts that drift out of spec because the wheel wears, the workpiece moves, or hidden collisions occur. When this happens, you lose material, face scrap, and your delivery schedule slips. The P7 unit solves these issues by delivering continuous in-process measurement, automatic wheel balancing, and acoustic monitoring that detects contact or faults instantly. With a built-in 5.5-inch color display and Ethernet, RS-232 or fieldbus links, the system talks directly to your PLC or CNC, sending compensation signals that keep dimensions within microns. The result is higher yield, less downtime, and confidence that every batch meets customer expectations.

 

Key Features:

 

  • Multifunction process control platform for grinding machines
  • Supports Pre-Process, In-Process and Post-Process gauging
  • Integrated automatic wheel balancing
  • Acoustic emission monitoring for gap elimination and crash prevention
  • Machine vibration monitoring
  • Automatic wheel wear compensation
  • Modular architecture supporting multiple measurement and monitoring cards
  • Ethernet and industrial fieldbus connectivity
  • Color operator interface with remote panel support
  • Automatic machine compensation to improve dimensional accuracy and reduce cycle time
 
Specifications:
General  
Product P7 Multifunction Electronic Unit for Grinder Process Control
Manufacturer Marposs S.p.A. (Italy)
System Type Modular multifunction electronic system
Applications Process control on grinding machines and other machine tools
Measurement Functions Pre-Process, In-Process, Post-Process measurement
Process Control Functions  
In-Process Measurement Continuous workpiece measurement with automatic machine compensation
Post-Process Measurement Automatic dimensional measurement with compensation signals
Acoustic Monitoring Grinding wheel contact detection, collision detection, wheel and dresser fault detection
Wheel Balancing Automatic grinding wheel balancing and imbalance compensation
Machine Monitoring Continuous monitoring of wheel position, condition and process deviations
Hardware  
System Architecture Modular drawer-based electronic unit
Slots 4-slot
Master Controller Central CPU coordinating all function cards
Function Cards Measurement, acoustic emission, wheel balancing, touch probe, I/O and communication cards
Display & Operator Interface  
Display 320 × 240 pixels, ¼ VGA, 5.5-inch TFT color display
Remote Panel Distance Up to 30 m
Configuration Software Marposs Configurator
Human Interface MHIS (Marposs Human Interface Software)
Communications  
Ethernet Supported
RS-232 COM1, COM2 serial interfaces
Serial Speed Programmable from 9,600 to 115,000 baud
Maximum RS-232 Distance 15 m (50 ft)
PLC/CNC Integration Supported
Power  
Supply Voltage 24 V DC (-15% / +20%)
Power Consumption 50 W
Wheel Balancing  
Number of Balancers Up to 2
Accelerometer Inputs Up to 2
RPM Sensor Inputs Up to 2
Grinding Wheel Speed 300–20,000 rpm
Imbalance Units µm, inch, mm/s
Measurement Resolution 1 µm, 0.1 µm, 0.01 µm
Acoustic Monitoring  
Gap/Crash Channels 2 (1 Gap + 1 Crash)
Number of Sensors 1 fixed or rotary sensor
Analog Output 1 Vpp
Logic Outputs Relay 24 V AC/DC and optoisolated 24 V DC
Digital I/O  
Programmable I/O Up to 96 programmable I/O
Operating Voltage 24 V DC
Output Current 100 mA
Mechanical  
Stand-Alone Dimensions 279 × 320 × 132.5 mm
Environmental & Protection  
Protection Rating IP54
Electrical Safety EN 61010-1
EMC EN 61326
FCC CFR 47 Part 15 Class A
Quality Certifications  
Quality Management ISO 9001, ISO 14001, OHSAS 18001
Additional Certifications EAQF 94, Q1 Award

 

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