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ASi-5 ASi-3 PROFINET gateway with integrated safety monitor front view industrial device
ASi-5 ASi-3 PROFINET gateway with integrated safety monitor front view industrial device
ASi-5 ASi-3 gateway controller rear panel showing power, network, and fieldbus connections
PROFINET gateway with ASi master ports and Ethernet interface for automation control

Bihl Wiedemann ASi-5 ASi-3 PROFINET Gateway Safety Monitor Industrial Gateway

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Product Code: GTWY-008

MPN #: BWU3998

When you try to connect ASi-5 or ASi-3 devices to a PROFINET network, the wiring and configuration become very complex. A tangled network can cause long downtime, unsafe machine operation, and costly re-engineering. This gateway removes the hassle by linking the two ASi systems directly to PROFINET while keeping safety monitoring in place. The result is a clean, reliable connection that protects both people and equipment.

 

Bihl Wiedemann ASi-5 ASi-3 PROFINET Gateway with Safety Monitor Industrial Gateway with PROFINET

Imagine a single box that lets your ASi-5 and ASi-3 modules talk to a PROFINET controller without extra cables or separate safety units. This product gateway is a PROFINET IO device that also carries a safety monitor, so you meet safety standards while simplifying the network. If you have struggled with mismatched protocols or unsafe wiring, this gateway gives you a clear, plug-and-play path.

 

Usages

The gateway fits any factory line that uses ASi sensors, actuators, or safety devices. It is ideal for robotic cells that need fast PROFINET communication and strict safety monitoring. Packaging machines can link their ASi-3 safety loops to a central PLC via PROFINET. Assembly stations that mix old ASi-5 equipment with new PROFINET controllers also benefit, as the device handles both protocols in one unit.

 

Benefits
    • Reduces wiring effort and saves installation time.
    • Keeps safety functions active while using PROFINET.
    • Provides built-in diagnostics that help you spot errors fast.
    • Supports media redundancy for higher network uptime.
    • Fits standard DIN-rail, saving panel space.

 

Key Features
    • Two RJ-45 ports with integrated 2-port switch and IRT capability.
    • Class B PROFINET conformance, Class C IRT support.
    • 10/100 Mbaud Ethernet speed, half- or full-duplex.
    • OPC UA server, web server and REST API for easy integration.
    • Media Redundancy Protocol (MRP) for fault-tolerant networking.
    • Safe Link safety communication compatible with ASi-3 safety.
    • LCD menu shows addresses and clear error messages.
    • LEDs indicate power, PROFINET status, configuration errors, and safety activity.
    • Stainless-steel housing, IP20 protection, DIN-rail mounting.
    • Operating temperature -25 C to +55 C, storage -25 C to +85 C.



Specifications
Category
Parameter Specification
General Info Article No. BWU3998
Fieldbus Interface Type PROFINET
  Connection 2 x RJ-45, integrated 2-Port-Switch, IRT capability
  Conformance Class Class B, integrated switch complies with Class C (IRT capability)
  Baud Rates 10/100 MBaud
  IT Interface OPC UA server, integrated web server, REST API
  Function PROFINET IO Device
  Redundancy Media Redundancy Protocol (MRP)
  Features Shared Device
  Card Slot Chip card (BW5183) for storage of configuration data
Diagnostic Interface Type Ethernet (RJ-45 acc. to IEEE 802.3)
  Baud Rates 10/100 MBaud half-duplex or full-duplex
Software/Control Safety Communication Safe Link
  IT Interface OPC UA server, integrated web server, REST API
  Programming Programming in C
  Control III Optional
ASi Specifications ASi Specification ASi-5 + ASi-3
  Cycle Time ASi-5 1.27 ms (constant) for 384 bits in/out
  Cycle Time ASi-3 150 µs * (number of ASi-3 nodes + 2)
  ASi Safety ASi-3 Safety compatible
Electrical Data Operating Voltage 30 VDC (20 ... 31.6 V) (PELV voltage)
  Operating Current Approx. 300 mA
  Max ASi Current 4 A per ASi network (up to 55 °C)
  ASi Power24V Yes
  ASi Line Length Max. 50 m (24V supply); Max. 100 m (30V ASi-3); Max. 200 m (30V ASi-5)
Display/LEDs LCD Menu with addresses and error messages in plain text
  Status LEDs Power, PROFINET, Config Error, U ASi, ASi Active, Prg Enable, Prj Mode
Environmental Operating Temp -25 °C … +55 °C (no condensation)
  Storage Temp -25 °C … +85 °C
  Protection IP20
  Pollution Degree 2
  Operating Altitude Max. 2000 m
Physical Housing Stainless steel, DIN-rail mounting
  Dimensions 85 / 120 / 106 mm (W / H / D)
  Weight 500 g
Standards Safety Ratings SIL 3 (EN 62061/61508), PL e (EN ISO 13849-1)
  General Standards EN 62026-2, EN 60529, EN 61000-6-2/4

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